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[Gas Hot Water Heater Repair from Schmeg.com

Schmeg  Home Improvement  >  Gas Hot Water Heater  (part 2)
 
Gas Hot Water Heater Help:

  

THE SMELL OF GAS-
If you smell gas near the water heater, joints along the supply pipe may be leaking. You can test this by by mixing up a container of soapy water.

With a brush (a small paint brush is ideal), coat the fittings with the soapy water. If the joint is leaking, giving you a clue.

With a wrench or some pliers, try tightening the joint just a tad. Do not overtighten it. A partial turn usually is plenty. Test the joint again for leaks with soapy water. If tightening doesn't work, better call a pro immediately. Leaking gas can spell big trouble

CLEANING THE HEATER-
Water heaters should be kept clean. The space be open, them should be open, clean and litter free as well. Vacuum around the heater once a year as well to remove dirt, dust and grime. This area can get dirty quickly due to its placement near the furnace.

Cleaning the inside is a messy job and is best left to a professional chimney/water heater cleaner.

HOW TO REPLACE THE HEATER-
This job sounds tougher than it really is. The hot water is completely self-contained meaning that once you have hooked it up you are done, just add water.

Try to purchase the same capacity water heater as before, unless you need greater capacity. The newer heaters are more compact than the older models.

Always follow the manufacturer's instructions and recommendations for installation.

Turn off the water at the main shutoff valve first, then the shutoff valve to the water heater, if you have one.
2) Turn off the gas at the supply entrance to the tank. If there is no shut-of valve, turn of the gas at the meter or call your local gas company to shut it of for you. NOTE: Check that the gas is off by checking that the pilot light is out, listening and smelling for gas, and by doing the soapy water test. (See "The Smell Of Gas" section).
3) With the gas off, disconnect the gas line to the heater. You can add a local gas shutoff if one is not already in place.
4) Drain the water from the tank by hooking a garden hose to the drain valve and draining it outside or into a floor drain. Open some faucets so that water in the lines drain, too.
5) Disconnect the water lines with an adjustable wrench, pipe wrench or slip joint pliers. If the pipes are galvanized steel without a union, cut the pipe and remove it from the heater and the next threaded fitting. NOTE: Use two wrenches in opposing action when disconnecting from copper pipe to prevent twisting soldered fittings off the pipe.
6) Disconnect the flue and remove the old heater. Clean the area and place a drain pan/insulation pad where the new heater will go.
7) Replace the old heater with the new one. Get someone to help because they are heavy. 8) Install the relief valve, drain pipe (if desired), and other fittings onto the heater as per the manufacturer's instructions. Use Teflon tape on plastic or copper and joint compound on galvanized pipe to make a good seal. NOTE: It is possible to add some items to the heater before installing, such as the relief valve, nipples, etc.
9) Connect the water pipes with flexible supply lines. Use a threaded nipple extending from the heater and another at the water line. If the distance is too great, add a length of pipe to reach. Add a shutoff valve to the cold water line at this time if one does not already exist.

NOTE: Always use dielectric unions or couplers built into the supply lines to prevent electrolysis. Failure to do so can cause you to lose your warranty and will make the tank rust out from the inside in months, rather than years.
10) Connect the gas with a flexible supply line to the gas pipe. Test the seal by turning on the gas slowly and brushing soapy water around the joints. There should be no bubbles. (See "The Smell Of Gas" section.) NOTE: If you cannot get a good seal, call your gas company or plumber to assist.
11) Reattach the flue and turn on the main water valve and check for leaks. When the tank is full, light the pilot and set the temperature between 110 and 140 degrees. NOTE: Attach the flue as per written specs and local codes.
12) Secure the heater with earthquake straps (California) or other required tie downs. Drain several gallons from the tank initially and continue to drain several gallons periodically to remove sediment. Insulate both the heater and pipes to stop condensation and keep your heating costs low.

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