Metal
Frames-
Screening is held to metal frames with plastic or metal splines
that ft into grooves (dados) in the frames.
To remove
the damaged screening, find the end of the spline-usually at a corner
or near one-and flick an end out of the groove with the corner of
a putty knife, tip of a nail, ice pick, pocketknife. Then remove
the entire spline from the groove by lifting it up and out. Flexible
plastic splines sort of "unravel" out of the channel; metal splines
may take some prying and coaxing. Go easy with metal; you will use
them once again, so don't bend or kink them.
Once
the splines are removed, the screening can be pulled off the frame.
Lay the
new screening over the frame. Then, with a spline roller (with flexible
spline) press the screening/spline into the groove along one short
side of the frame. Do the same thing along the other short side
of the frame.
Insert
and roll the spline into the channel along one long side of the
frame. Then lightly stretch the screening across the frame and roll
in the spline along the other side of the frame. Chances are that
the frame will bow slightly under stretching pressure. If so, cut
and fit a length of 1X2 to go between the top and bottom inside
edges of the frame. Wedge the 1X2 between these members. Now, when
you stretch the screening, the 1X2 will act as a brace and prevent
the frame from bowing.
Metal
splines are inserted with your fingers and then tapped into position
with a hammer. Use a small block of wood between the hammer and
the spline as a buffer block so you don't damage the spline. Work
along the short sides of the frame first and then the long sides,
following the same procedures as detailed above. Before inserting
these splines double-check to be sure that the splines are not bent
or otherwise damaged along the edges. A sharp edge, for example,
could rip the screening as the spline is tapped into position.
FRAME
MAINTENANCE:
Other than an annual washing and polishing and waxing, metal screen
frames need little maintenance. Wooden frames, however, often need
to be painted, planed to ft openings, reinforced, or even replaced
with new components or brand new frames. This is easy to do, inexpensive,
and fast.
Paint-
Plan on painting screen frames every time you paint the house-5
to 8 years. Trim paint is recommended for the frames because trim
paint usually is semi-glossy and dirt and grime can be cleaned more
easily from it than house body (structure) paint. You can, of course,
use body paint, if special color matching is necessary.
Paint
all of the frame-outside, inside, and the edges. The paint not only
helps prevent wood rot but also warping of the screen frames.
Reinforcement-
Over a period of time, expect the wood joints in the frames to loosen
or even break apart. This is normal. You can add reinforcement to
these joints with metal mending plates for sale at most home center,
building material, and hardware stores. There is a large variety
of sizes; prices are not prohibitive.
Mending
plates go across the bad joints and are fastened to the frame with
screws. The angle plates are attached to the inside or outside edges
of the frame-also with screws. Pre-drill pilot holes for the screws
to prevent splitting the screen frame.
Replacement-
If the frame has completely rotted out, it is easy to fabricate
a new frame from top grade 1X2s or 1X3s. You can miter the frame
joints and pin them together with nails or corrugated fasteners.
Or, you can butt join the pieces together, also with nails and corrugated
fasteners and metal angle plates screwed to the inside and/or outside
of the frame. If you have the equipment, we'd recommend doweling
the joints (butt) with two dowels per joint.
The screen
is attached to the frame with staples or large-headed tacks and
a piece of screen molding is then fastened over the screen fasteners.
However, before the screen is attached, give the frames a prime
and two top coats of paint to deter rot.
MAKING
METAL FRAMES:
Metal screen frames can be fabricated from do-it yourself aluminum
components made especially for screening. The components are pre-grooved
to accept metal or plastic-type spline materials. The corners go
together in miter joints, and there are 90-degree connectors that
fit into the hollow aluminum components to joint the pieces.
You also
can buy stock screen sizes with metal frames and some brand-name
window and door manufacturers offer tailor-made screens (and storm
windows) to ft their products. Or, you can contact a metal fabricator
to custom ft screens and storms to your home.
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